Rear Subframe Bushing Hotness

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Grayson
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Rear Subframe Bushing Hotness

Post by Grayson »

This season we downgraded our autocross car from Street Modified to Street Prepared, and because of the stricter modification rules, some new parts have been appearing around the mc²racing shop. One new part we had to produce was a rear subframe bushing. In Street Modified we could weld our beams solid, but in Street Prepared the bushings cannot have more metal than stock. So, I basically just picked an uber-high-durometer non-metallic material that is readily available, tough, resistant to the elements, and reasonably priced. That material would be Delrin, and these are the resulting solid rear subframe bushings:

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The center sleeves were machined out of 7075 Aluminum. The material doesn't give at all, so there's no way to use a traditional bushing design that involves being pressed into the beam. Hence the two-piece threaded-body design. I fabricated a special tool that grips the bottom half, twists, and squeezes the crap out of the beam. The beam may as well be welded solid.

These items are not available for purchase, but I figured I would at least share the pics.
exST165
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Re: Rear Subframe Bushing Hotness

Post by exST165 »

Nice! Do you mind me asking what the material you used and where you got it?

Thomas
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chadbratt
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Post by chadbratt »

Thats great Grayson! I was wondering about that when I was reading the SCCA rulings on bushings. Oh well, I went solid, guess Im going SM!
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Re: Rear Subframe Bushing Hotness

Post by jasonty »

"That material would be Delrin...."
exST165 wrote:Nice! Do you mind me asking what the material you used and where you got it?

Thomas
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ALConfederate
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Post by ALConfederate »

Not available for purchase? After you post those pics? Man, that's just cruel!
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Re: Rear Subframe Bushing Hotness

Post by hEaT »

Wow, impressive!
Grayson wrote: These items are not available for purchase, but I figured I would at least share the pics.
Any plans to sell them in the future?
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whitelx
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Post by whitelx »

looks like a fair amount of time went into making those. Delrin isn't the easiest material to work with, especially trying to thread it.

Very nice. :)
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Ray
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Post by Ray »

Great, i'm in a prepared class and i have poly bushes. I might need to fix that.
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Grayson
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Post by Grayson »

Any plans to sell them in the future?
Not currently, but we'll see. With my current facilities I don't think I could make these and offer them for under $300. Those aluminum center sleeves required a lot of turning because of that massive shoulder, so those alone took a lot of time.
looks like a fair amount of time went into making those. Delrin isn't the easiest material to work with, especially trying to thread it.
The prototyping gobbled up hours and hours and hours. As for machining the Delrin, that was a piece of cake. It's by far the easiest material I work with. The down side to working Delrin is that it smells like formaldehyde as you work it, and if you're really tearing into it the fumes can get bad enough to start burning your eyes. I'll be installing a fume hood (i.e. charcoal-activated range hood) before I consider making another set of these.
Great, i'm in a prepared class and i have poly bushes. I might need to fix that.
Your solution is to move from CP to SM or DSP. I've never been able to figure out why you're running in a class where you should have a tube chassis. :flame
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Ray
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Post by Ray »

DSP or SM dont allow you to modify suspension pickup points, which i have.
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Post by Grayson »

...and which probably does little for you. Put your pickup points back where they were, be just as fast, and kick some tail!

I'm going to give you crap until you back down from CP or carve off the front of your car and put in a tube frame :mrgreen:
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Post by hEaT »

demonfire wrote:DSP or SM dont allow you to modify suspension pickup points, which i have.
You didn't modify...you just reinforced :wink:
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Ray
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Post by Ray »

I also dont have any carpeting in the car, and kind of stitch welded some of the floor pan / //but that's a discussion for another thread.

Joe - front strut towers / rear coilovers.
-Ray
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Post by fastmaul »

ALConfederate wrote:Not available for purchase? After you post those pics? Man, that's just cruel!
Like watching a hot porn chick. You can see it, but you can't have it lol.

Very Nice man, Very nice!
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ALConfederate
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Post by ALConfederate »

Yeah, but with a hot porn chick if I wave enough money under her nose I could get it!

Hey Grayson! You gonna let a hot porn chick outdo you? :)
Dave M.
'89 XR4Ti "The Black Death"
('cause it's black and spends a lot of time dead...)
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