Anglin's Road Car Projects and History

Documenting your big project with photos/videos? Have photos/videos to share of anything Merkur related? Place your links to photos and videos here. Please - Merkurs and Merkur-related pictures only. Cosworths welcome!!
Carlisle and event related pictures are to be placed in the relevant section under 'Events'.
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DPDISXR4Ti
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Re: ?

Post by DPDISXR4Ti »

Mike McCreight wrote:Thanks for the excellent post(s).
I've been through this, but I appreciate the extra effort it takes to stop every step of the way to snap pics! :D
True dat. I know if I documented every single step on this stupid Brat project, I'd spend all my time taking pictures and the project would be even further delayed! :x

BTW, the things you state above about the speedo cable restraining the cluster are exactly why I prefer the 4/88+ setup, with the ~15" speedo cable that disconnects at the false firewall and then pulls right out, still attached to the cluster. It's the first thing I go for when I come across a late '88/'89 in the junkyard ....which has been precisely twice in the last five years. (and yes, I need both, so they're not for sale).
Brad
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Post by CV12Steve »

That should be on the "Shopping List".
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Post by Ed Lijewski »

So why didn't Anglin inlcude attention and pic of the tiny potentiometer on the Tach cirucit board which several have found to solve issues of lazy tach operation by moving its adjuster back and forth a few times to clean its contacts? :poke

YMMV 8)
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Post by anglin »

Ed Lijewski wrote:So why didn't Anglin inlcude attention and pic of the tiny potentiometer on the Tach cirucit board which several have found to solve issues of lazy tach operation by moving its adjuster back and forth a few times to clean its contacts?
Are you related to Steve DuChene?

Adjusting the potentiometer on the tach circuit board is a bit like adjusting the bolt on top of the fuel pulse damper on the early XRs. If you move it then you may not have any frame of reference for where it was or where it needs to be when you are done moving it. Since the potentiometer works to effectively "calibrate" the tachometer, moving it should be the approach of last resort. In otherwords, solder first and then test and if the tach is still REALLY lazy, then consider moving the potentiometer. After soldering only, my tach now functions in a range which I would call normal, so I will not be adjusting the potentiometer. There's no reason to introduce a confounding variable by fiddling with the potentiometer at all.

For those who are curious, here's the picture that I posted that contained the potentiometer (you can see it to the south-southwest of the two yellow transistors at the top):

Image

This picture may depict it better. It's the protrusion out the bottom of the circuit board:

Image
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Post by Ed Lijewski »

Duh! Why would you infer that I wouldn't note first and return the potentiometer to its original setting? Doing that procedure has returned normal function to lazy/non operating tachs.

http://www.aphenos.net/scorpio/electric ... gauges.htm

YMMV 8)
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Post by anglin »

Ed Lijewski wrote:Why would you infer that I wouldn't note first and return the potentiometer to its original setting? Doing that procedure has returned normal function to lazy/non operating tachs.
The reality is that neither you nor I know the scaling value of that potentiometer. If the scaling value is large then a tiny bit of variation from the pre-adjustment to post-adjusment position will make a big difference. You can mark it but you'll never get it back to exactly where it started from. Without having something to compare it to before and after you moved the potentiometer you really are guessing when you say it's operating correctly after moving the potentiometer around.

We're moving quickly into the arena of "how accurate is the stock tach, really" and "does the accuracy of the stock tach really matter?" If we're not worried about getting it back in exactly the place it started from (this is what is going to happen if you move it without anything to compare it to before and after you move it) and we don't know the scaling function of that potentiometer, then does it really matter if the tach is lazy or not? It's going to be wrong when it's lazy and it's going to be wrong after the potentiometer gets moved. You're breaking/denying the 0th Law of Thermodynamics if you say otherwise.

I think the bottom line is that if you have resoldered the board and the tach is still lazy, then try the potentiometer movement. Your tach sucked before you moved the potentiometer so if, after you moved it and then returned it to its original setting, it "looks right" but you don't know that it is right, then I guess you can feel better about the tach function. And that's the key here, I think.

I know I like my car a little bit more with my functioning tach. The tach may still be lazy (for example, the tach might read 4500 rpm when the engine is turning 5000 rpm) but it really doesn't matter. If it mattered, I would remove that tach and put a real one in there.
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Post by DPDISXR4Ti »

anglin wrote:...so if, after you moved it and then returned it to its original setting, it "looks right" but you don't know that it is right, then I guess you can feel better about the tach function. And that's the key here, I think.
About time you figured this out. What's taken so long? :twisted:
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Post by Ed Lijewski »

Words, words, words upon more words;. Yet the bottom line is one you agree with: no one would rely on the stock tach for accuracy in any event, but most who own these cars like it to function even if slightly imperfectly [anal orifices....each of you, with each post proving it more convincingly that the prior one].

YMMV 8)
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?

Post by Mike McCreight »

Pot? Kettle?
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Post by xrian »

Troll :roll:
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Post by anglin »

For Sale (cheap!): Two brand new Ford power steering rack bushings

I just extracted the rubber power steering rack bushings from the rebuilt Jorgen rack in preparation for this weekend's activities. I'm glad I did it now rather than later because it took me longer than expected (more in a bit). The bushings are new Ford parts, which I thought was surprising.

The problem with removing the bushings was lack of the proper tools. I normally push out bushings with a vise and two properly sized sockets. Because the flange isn't much larger than the bushing itself, the larger socked has to be pretty spot on to work properly. I didn't have one that fit right so I had to improvise even more than the two-socket method requires. I had a piece of rectangular aluminum tubing from another project that was just large enough for a rack bushing to fit inside, so I cut off a chunk and drilled a 1.2 inch hole in it for the bushing to pass through and then pressed the bushing out. Easy enough. Here are some pictures.

outer diameter of the bushing "flange"
Image

bushing tools and an extracted bushing
Image

extraction-action
Image
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Post by John Brennan »

Nice rack!

I had no trouble removing the old bushings. Popped right out in a vise. Always felt good about having a set of the (discontinued) aluminum replacement bushings. Excellent fit, outstanding results.

Now Jeff can enjoy them.
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Post by Ray »

i removed mine in car with a gear puller, easy easy :)
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Post by BeefFajitas »

I removed mine with a hammer.
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Post by anglin »

I planned on doing the steering rack last weekend but the weather forced me to change plans to something that was supposed to be a little less time consuming. I replaced all four brake rotors in Connie's WRX. You'd think that job would take a couple hours but the very last bolt I had to loosen decided it wanted to break. That was no small feat, considering the bolt was an M12. It had seized into place from corrosion and I twisted the head right off the bolt. I ended up spending two days on a project that only should have taken a handful of hours.

This weekend became the steering rack weekend. I started Saturday because it rained Friday. I got everything back together at about 3 this morning because the weather was supposed to turn foul again today (and it did). I put some fluid in it today and looked for leaks. I was expecting leaks from the fittings at the rack but I got a leak where I didn't expect it.

I replaced nearly every component in the power steering system and the bill for all the parts was starting to get rather high, so I decided to reuse the high pressure line. Whoops. It turns out there was a hole in it which squirts fluid out when the rack hits full lock. Yay! So, my cheapness has resulted in a delay. I can reassemble the car completely, though, while I wait on the hose. I ordered the hose from AutoZone for $45. Replacement should be fairly straight forward, even with the rack in the car. Hopefully my speculation about ease of replacement holds true.

I got video of the leak just for you guys:

http://www.youtube.com/watch?v=YZHlRFTGGgw

It's probably the least exciting video I've ever seen on youtube.

Well, time to go finish reassembly.
Anglin email: - anglin at mc2racing.com
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