I'll also give Mike a shout-out that these are quality units. I have 3 of them.Heat rises, so it will heatsoak a little while sitting still but once your moving and have a Cossie grille that will be long dissipaited![]()
This new version we put a small air gap between the rad and IC - you could sneak some rubber in there or a phelonic plate as an additional barrier.
Merkur Depot Radiator and Intercooler Install (Lots of pics)
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SvoSierra
- Level 5

- Posts: 796
- Joined: Sun Jan 26, 2003 5:43 pm
- Location: Kalamazoo, MI
Re: Merkur Depot Radiator and Intercooler Install (Lots of p

XR and Scorpio blower motor rebuilding, LED upgrades, XR lock service
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Apsalus
- Level 1

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Re: Merkur Depot Radiator and Intercooler Install (Lots of p
Ah, I noticed that. I haven't committed to one of your rad/IC's yet, but I was thinking about what I could squeeze in there when I do.merkurdriver wrote:This new version we put a small air gap between the rad and IC - you could sneak some rubber in there or a phelonic plate as an additional barrier.
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86XR4Ti5SPD
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- Joined: Tue Feb 17, 2009 11:19 pm
- Location: Nashville, TN
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
I sandwiched a rectangular section of foil insulator between my IC and the shorty rad. It has stayed in place nicely, and I assume it is beneficial.
Ed, Nashville
98 SVT Cobra, 1-owner 33K-mile convertible bought 8/15
86 5-spd, Solid Roof, sold 9/15 with 62K miles
03 SVTF #1965 of 3985, sold 9/15 with 68K miles
http://www.86xr4ti5spd.homestead.com
98 SVT Cobra, 1-owner 33K-mile convertible bought 8/15
86 5-spd, Solid Roof, sold 9/15 with 62K miles
03 SVTF #1965 of 3985, sold 9/15 with 68K miles
http://www.86xr4ti5spd.homestead.com
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otis147
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- Location: Eastern Iowa
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
Any pics of the final install?? Curious how you did the cold side of the intercooler to the intake without a 45° piece
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Skibob6
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- Joined: Sun May 11, 2014 10:55 am
- Location: Bay area, Ca
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
WE NEED AN UPDATE!!! I want to see the final results of this installation. I was interested in theese parts but i need a more complete write up of required parts and fitment before i commit to buying itotis147 wrote:Any pics of the final install?? Curious how you did the cold side of the intercooler to the intake without a 45° piece
99 Subaru Legacy gt wagon
69 VW bug
88 Merkur Xr4ti
Meow
69 VW bug
88 Merkur Xr4ti
Meow
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otis147
- Level 2

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- Joined: Mon Oct 01, 2012 10:30 am
- Location: Eastern Iowa
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
Here's my final install. I got a boost leak somewhere I need to track down. I literally bought piece for piece what he bought in his first post, aside from the radiator fan, which I had one laying around from a past... project (that never got started).Skibob6 wrote:WE NEED AN UPDATE!!! I want to see the final results of this installation. I was interested in theese parts but i need a more complete write up of required parts and fitment before i commit to buying itotis147 wrote:Any pics of the final install?? Curious how you did the cold side of the intercooler to the intake without a 45° piece
https://www.dropbox.com/s/jwgaod4cdlg9e ... 191425.jpg
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Skibob6
- Level 1

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- Joined: Sun May 11, 2014 10:55 am
- Location: Bay area, Ca
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
otis147 wrote:Here's my final install. I got a boost leak somewhere I need to track down. I literally bought piece for piece what he bought in his first post, aside from the radiator fan, which I had one laying around from a past... project (that never got started).Skibob6 wrote:WE NEED AN UPDATE!!! I want to see the final results of this installation. I was interested in theese parts but i need a more complete write up of required parts and fitment before i commit to buying itotis147 wrote:Any pics of the final install?? Curious how you did the cold side of the intercooler to the intake without a 45° piece
https://www.dropbox.com/s/jwgaod4cdlg9e ... 191425.jpg
Thanks otis. Still havent decided if i want this front mount...
99 Subaru Legacy gt wagon
69 VW bug
88 Merkur Xr4ti
Meow
69 VW bug
88 Merkur Xr4ti
Meow
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itking
- Level 4

- Posts: 356
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- Location: Menomonee Falls, WI
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
Ya thanks for the pic, Otis. That's exactly what I want to do. I have my cossie shorty in & IC. but the IC not hooked up yet.
Ron
1989 Merkur XR4Ti - Magenta [My XR]
1988 Merkur XR4Ti - Bunny [Wife's XR]
1988 Merkur XR4Ti - Raven [Daughter's XR]
1985 Merkur XR4Ti - Wombat [Youngest Son's XR]
1997 Dodge Ram 1500 4x4 5.9L - Betsy
2002 Buick Century Custom - Daily Driver
1968 Dodge Charger 383
1989 Merkur XR4Ti - Magenta [My XR]
1988 Merkur XR4Ti - Bunny [Wife's XR]
1988 Merkur XR4Ti - Raven [Daughter's XR]
1985 Merkur XR4Ti - Wombat [Youngest Son's XR]
1997 Dodge Ram 1500 4x4 5.9L - Betsy
2002 Buick Century Custom - Daily Driver
1968 Dodge Charger 383
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otis147
- Level 2

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- Joined: Mon Oct 01, 2012 10:30 am
- Location: Eastern Iowa
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
Was the easiest install I've ever done for anything on this cursed car. I removed my AC condenser while I was there, but it can still be kept if you want to keep your AC. Hardest part was trying to use a jack and 2x4 to balance the radiator while I bolted it up there myself. I ended up having to use a spacer on the top side of the radiator flange where it bolts up; if I bolted it up right, my hood would not shut for some reasonSkibob6 wrote: Thanks otis. Still havent decided if i want this front mount...
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DAReese
- Level 7

- Posts: 1392
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- Location: North Canton, Ohio
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
The best part of this setup is being able to keep your A/C.otis147 wrote:Was the easiest install I've ever done for anything on this cursed car. I removed my AC condenser while I was there, but it can still be kept if you want to keep your AC. Hardest part was trying to use a jack and 2x4 to balance the radiator while I bolted it up there myself. I ended up having to use a spacer on the top side of the radiator flange where it bolts up; if I bolted it up right, my hood would not shut for some reasonSkibob6 wrote: Thanks otis. Still havent decided if i want this front mount...
Or maybe it is because it is 1/10th the cost of Dave Planakis radiator/inter-cooler combo.
David Reese
88 XR4Ti - mono white T5, someday to be bi wing
89 Scorpio - waiting on some parts before it hits the road again
88 XR4Ti - mono red C3, parts car
used to own 86 dark blue traded in on a min van, what was I thinking?
88 XR4Ti - mono white T5, someday to be bi wing
89 Scorpio - waiting on some parts before it hits the road again
88 XR4Ti - mono red C3, parts car
used to own 86 dark blue traded in on a min van, what was I thinking?
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KhanTyranitar
- Level 3

- Posts: 287
- Joined: Sun Apr 08, 2012 1:35 am
- Location: Salt Lake City, UT
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
I am definitely going this route when I finally am able to continue working on my XR. Hopefully towards the end of this summer.
1987 Ford Thunderbird Turbocoupe
Fully rebuilt engine, ported head w/inserts, oversized valves, ranger cam, matched intake, 57 trim turbo, custom FMIC, Walbro fuel pump, Kirban FPR, #60 injectors, PIMP, Stinger exhaust, Tru-Performance cat, CAI w/Pro-Dry filter
1986 Merkur XR4Ti
Work in progress
Fully rebuilt engine, ported head w/inserts, oversized valves, ranger cam, matched intake, 57 trim turbo, custom FMIC, Walbro fuel pump, Kirban FPR, #60 injectors, PIMP, Stinger exhaust, Tru-Performance cat, CAI w/Pro-Dry filter
1986 Merkur XR4Ti
Work in progress
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otis147
- Level 2

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- Location: Eastern Iowa
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
For some reason, I cannot edit my last post. But I moved some images around in my dropbox folder and that link no longer works. Here is the updated link, along with an imgur link for archival purposes.
https://www.dropbox.com/s/jzsgolgopmdvu ... 5.jpg?dl=0
http://imgur.com/ZzD8WVQ
https://www.dropbox.com/s/jzsgolgopmdvu ... 5.jpg?dl=0
http://imgur.com/ZzD8WVQ
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Chris_12
- Level 2

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- Location: Auburn, IN
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
Any chance anyone still has the pictures? I cant see any.
'89 Merkur XR4Ti Racecar-The Beast
'88 Merkur XR4Ti-The Build (need to get back to working on)
'87 Merkur XR4Ti-The Beauty
'88 Merkur XR4Ti-The Build (need to get back to working on)
'87 Merkur XR4Ti-The Beauty
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my8950
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- Location: Detroit
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
Yeah, I wish there was a place that could store the pictures other than links on a thread. There are or have been many photo references taken and then lost.Chris_12 wrote:Any chance anyone still has the pictures? I cant see any.
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John Brennan
- Level 8
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- Location: Scottsdale, AZ "Summer Is Coming"
Re: Merkur Depot Radiator and Intercooler Install (Lots of p
Mike has some pix on his site, which is where you're gonna go to to order it, anyway:my8950 wrote:Yeah, I wish there was a place that could store the pictures other than links on a thread. There are or have been many photo references taken and then lost.Chris_12 wrote:Any chance anyone still has the pictures? I cant see any.
http://www.merkur.50megs.com/photo2_1.html
Also, an excellent source for stored pix is on Picture Pages at Merkur Tech:
http://www.merkurtech.com/merkurtech/pi ... s/main.php
Sort by "Intercoolers," and I believe Mike's is the first one featured (along with many others). Merkur Tech is an absolute gem, and, I believe, underutilized and -appreciated.
Enjoy.
This is my car, and these are my people!
2015 Fiesta ST
2020 Edge 2.0 Ecoboost
2015 Fiesta ST
2020 Edge 2.0 Ecoboost

